Wire Mesh Filter Tube Sizes

Wire Mesh Filter Tube Sizes

Wire mesh filter tubes are essential components in filtration systems across various industries, such as oil and gas, pharmaceuticals, food processing, and chemical production. These tubes are designed to filter out contaminants, ensuring the purity and safety of liquids, gases, or air. One of the key factors in selecting the right wire mesh filter tube is understanding the available sizes and their specific applications.

Standard Wire Mesh Filter Tube Sizes

Wire mesh filter tubes come in various sizes, depending on their intended use and the type of material they are filtering. The size of these filter tubes is typically determined by several key factors:

Diameter

Length

Mesh Size (Filtration Rating)

Wire Diameter

Let’s break these down:

1. Diameter

The diameter of the wire mesh filter tube refers to the width of the tube, which is crucial for fitting into filtration systems. Typical diameter sizes for wire mesh filter tubes include:

Small Diameter: 10 mm to 50 mm (0.39 to 2 inches)

Used for precision filtration in compact systems, such as in laboratory or small-scale industrial setups.

Medium Diameter: 50 mm to 150 mm (2 to 6 inches)

Common in general industrial filtration applications like in air and water filtration systems.

Large Diameter: 150 mm to 300 mm (6 to 12 inches)

Suitable for large-scale filtration processes in industries like oil refining or wastewater treatment.

2. Length

The length of the wire mesh filter tube affects the overall filtration capacity and the efficiency of the filtration system. Longer tubes allow for greater filtration surface area, meaning they can handle larger volumes of material. Standard lengths include:

Short Length: 50 mm to 200 mm (2 to 8 inches)

Medium Length: 200 mm to 500 mm (8 to 20 inches)

Long Length: 500 mm to 1000 mm (20 to 40 inches)

Larger systems that require more extensive filtration surfaces may use tubes longer than 1,000 mm (40 inches).

3. Mesh Size (Filtration Rating)

The mesh size determines the fineness of the filtration. It is measured in microns or mesh count. Here’s what you need to know:

Mesh Count: This refers to the number of openings per linear inch of the mesh. For example, a mesh size of 100 means there are 100 openings per inch.

Micron Rating: This is the size of the particles that can pass through the mesh. Common micron ratings include:

10–50 microns: Suitable for fine filtration, such as in fuel and oil filtration applications.

50–200 microns: Ideal for medium filtration, often used in water treatment or gas filtration.

200–500 microns: Used in coarse filtration, typically for larger particles in industrial processes.

4. Wire Diameter

The wire diameter refers to the thickness of the wire used to create the mesh. This affects the durability and strength of the filter tube, especially in high-pressure environments. Typical wire diameters include:

0.1 mm to 0.5 mm: Thin wires, used for lightweight applications and fine mesh sizes.

0.5 mm to 1 mm: Medium wires, suitable for general filtration purposes.

1 mm to 3 mm: Thick wires, used for heavy-duty filtration in industrial systems.

Custom Wire Mesh Filter Tube Sizes

While standard sizes are widely available, many industries require custom wire mesh filter tubes to meet specific operational needs. Customization options include:

Special diameters or lengths

Custom mesh sizes or filtration ratings

Specialty materials, such as stainless steel, brass, or bronze

Special coatings or treatments for enhanced corrosion resistance

Applications Based on Size

Different sizes of wire mesh filter tubes are suitable for different applications:

Small-sized tubes: Used in medical devices, laboratory instruments, and fuel filters, where precision is key.

Medium-sized tubes: Common in automotive air filters, industrial machinery, and water filtration systems.

Large-sized tubes: Used in large-scale systems such as oil rigs, chemical plants, and wastewater treatment facilities, where high volumes of material must be filtered quickly and efficiently.

Selecting the right wire mesh filter tube size is essential for optimizing the efficiency and effectiveness of your filtration system. By considering factors such as diameter, length, mesh size, and wire diameter, you can ensure that the filter tube you choose will meet your operational requirements and provide long-lasting performance.